Asphalt Roofing Recycling (ARR) is a clean technology firm specializing in asphalt roofing recycling. Recycled asphalt shingles are used in the following applications;
Background on shingle recycling
Shingle Composition
Asphalt roofing shingles are made of a felt or fiberglass mat saturated with asphalt and surfaced with granule. Composition is:
Waste Stream Composition
Shingles in the waste stream can be either tear-off or manufacturer’s scrap.
Tear-off Shingle
The majority of waste shingles are postconsumer waste: tear-offs from re-roof jobs. A roof is replaced roughly every 20 years. In the past old roofs were often covered with new shingles without tearing off the old shingles, so some tear-offs include multiple layers of shingle for disposal.
Manufacturer’s Scrap
When shingles are manufactured, tabs and trims are cut out to shape the shingles for assembly. These tabs are discarded, along with new shingles that did not meet quality standards.
Processing Steps
To prepare waste shingles for a recycled use, the shingles need to be processed according to end use specifications. This typically includes sorting out non-shingle debris and grinding the shingle for the specific end use application.
Sorting
Shingle is decontaminated at intake by handsorting and later with a sort line on a conveyor. All non-shingle must be removed so as to leave a stream of clean shingle for grinding.
Grinding
Shingle is ground to 10 mm minus (3/8″ minus) using a shingle grinder. As it is conveyed off of the grinder it passes under a cross-belt magnet which removes all the nails. Now the shingle is RAS (Recycled Asphalt Shingle).
Grading
Depending on the use, the RAS may be screened after grinding to conform to grading requirements.